Then it is filtered and boiled in wide, shallow iron pans with continous stirring and, simultaneously soda or bhindi juice is added in required quantity. Jaggery Making Process Process of jaggery making is almost same in every part of the Indian sub-continent but there is a difference in the design of plants being used for jaggery making. Probably for these reasons, in the total share of sugar cane utilized for jaggery and khandsari, only about 8 % is being utilized for production of khandsari and based on this, the shown2,4,17 ,19. Jaggeryfurnacecontrolvolume. This was the advantage of the second pan (gutter pan). In the northern Indian states of Uttar Pradesh and Uttarakhand, three pan jaggery making plant is popular, however in the state of Maharashtra single pan and four pan plants are popular. Listen to the latest songs, only on JioSaavn.com. Engineering . Since, it is much influenced by the contents of invert sugars and mineral salts that are hygroscopic in nature. Temperatures of sugarcane juice during jaggery making process with respect to time are studied practically by Prof. G.S. How to Cite this article: Sunildatta N. Kulkarni and Babruvahan P. Ronge.2018, Development of Efficient Furnace for Jaggery Making. Jaggery Making Process ”, Energy for Sustainable Development, Vol.18, Pp No. extracted from sugarcane and is further concentrated by separating water content from it. Ks Projects & Process Engineers Private Limited - Offering Jaggery Plant, Capacity: 10 Tcd at Rs 1000000/unit in Lucknow, Uttar Pradesh. 4.0 MANUFACTURING PROCESS Jaggery manufacturing is done on a small scale by a group of farmers. The process of making granular jaggery is similar up to : concentration. While stirring a small portion of the boiling liquid is poured in a mug of water and cooled. Dr R D Singh, et.al. The granular jaggery is then cooled and sieved. A fully automatic Jaggery making process as claimed in claim 1 to 4 above, wherein, the multistage evaporator could be of any suitable configuration such as hot water/low pressure/high pressure steam driven, with or without thermocompressor, falling film or rising film design, forward and backward feed configuration. Jaggery industry in India is a well-developed industry and one of the largest after textiles. 472 S.Khattaketal./EnergyReports4(2018)470–477 Fig. Also Manual feeding of sugarcane results in low efficiency .The cost of operation require for feeding process is high. Jaggery making plants are generally small units run by villagers in different parts of India. The temperature rise in the boiling pan is more than the … use of Calcium oxides (lime) 30 86 Removal of first black Scum 35 92 Boiling Continue 100 99 Start formation of Second . 2: Graph of temperature of sugarcane during making of jaggery vs. time Time (min) Temp (Degree) Process 5 28 Normal Temp. Nearly 50% of total sugarcane produced in the country is used to manufacture about 8 million tonnes of Jaggery. Jaggery making is a simple process comprising crushing of sugarcane for juice extraction, filtration and boiling of juice for concentration and then cooling and solidifying to give jaggery blocks. 10887-A-2018.pdf. Energy Efficiency, Jaggery Making Process, Jaggery Furnaces . Molasses is a nutritious by-product of the sugar making process, which is usually removed when making refined sugar. Abstract A heat pump based Freeze Concentration System (FCS) is proposed to concentrate sugarcane juice from 20 to 40 Brix in a jaggery making process. For making Jaggery, the viscous liquid is further boiled until the liquid becomes even thicker. Excel Plants & Equipment Private Limited - Offering Jaggery Powder Plant, Jaggery Making Machine, Jaggery Making Plant, गुड़ का संयंत्र, जग्गेरी प्लांट at Rs 5000000/unit in Pune, Maharashtra. Jaggery (unrefined sugar) is produced by evaporating water from sugarcane juice in steel pans situated over pit furnaces. Sugar industry in India is one of the largest types of industry after textile. The results presented in section 4 for the single pan jaggery making process, indicate that the furnaces, if operated judiciously, can be more energy efficient than the multi-pan unit studied in the present work. The process of making granular jaggery. INTRODUCTION Fig. The concentrating slurry is rubbed with wooden scrapper, for formation of grains. The solid and semi-solid mass that we get after boiling II. The juice is extracted in conventional crusher; this is then filtered and boiled in shallow iron pans. ... Capital requirement in jaggery making is very less. Features of this plant : 1) Automatic Scum Removal 2) Jaggery making in vessels named "Jaggery Maker" 3) Packaging and cooling done in vessel named "Jaggery 9(5), pp. clarificants in the prep aration of liquid jaggery. The crushing process must break up the hard nodes of the cane and flatten the stems. In traditional method the feeding of sugarcane is mostly done manually which requires more number of labours and hence it is more time consuming and involves higher cost. Origins and production. b) Technology developed : Crystal (<3.0mm) Jaggery Making Process and Crystal Jaggery Making Machine). Jaggery Making Process Process of jaggery making is almost same in every part of the Indian sub-continent but there is a difference in the design of plants being used for jaggery making. Abhishek B. Sahasrabudhe, Ranjit R. Desai and Siddharth K. Jabade, Vishwakarma Institute of Technology Pune, India(email: ranjits24@gmail.com). ,Performance Evaluation of Two Pan Furnace for Jaggery Making ) When combustion occured, boiling pan receives heat and flue gases moves through chimney to escape. It consists of mill, boiler, turbine alternator set and automized process house. The dry seeds (sucrose of size 500-600µ) were used as nuclei for seeding. In this process, gutter pan also receive some heat as it is kept over the flue gas passage. Bagasse is used as fuel for the process. 26563-26565. Inclusion analysis is carried out to estimate sucrose loss in the ice formed in a layer freezing process. Improving the efficiency of bagasse utilization is of interest because surplus bagasse could be used elsewhere as a fuel. 1. Making Jaggery from sugarcane is among the major agro processing industries found in rural India. The process of jaggery making from sugarcane juice, by inorganic method, has been standardized by the All India Coordinated Research Project on Post Harvest Technology, Kolhapur centre under Mahatma Phule Krishi Vidyapeeth, Rahuri. Get contact details and address| ID: 2060147691 While cooling it is made into a ball of Jaggery. The dried cane residue (bagasse) is often used as fuel for this process. How much jaggery should you consume in a day? 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